Yamaha Blaster 200cc Rebuild

Yamaha Blaster 200cc

The Winter period is a great time to get your machine stripped down and work out all the kinks, fix those broken or orther wise ready to break parts, in my case, it was a full strip down, Paint – service – weld – bend and build…

My Yamaha Blaster 200cc is coming along great, with British summer time just around the corner now’s the time to get it ready and back to top form,

The Blaster had a few things that needed worked out and fixed before any re-build was to take place, this is were ShugTech came in…


Blaster - Helicoil Barrell

Blaster – Helicoil Barrell
The inlcuded picture shows ShugTech using the HeliCoil to fix my barrell were the bolt stripped all the threads, so no bolt was going to screw in, 2 mins with the helicoil and it was fixed and ready to mount the new FMF full exhaust system which i got from my fantastic wife for christmas :)

The Quads been sprayed black from its original Purple(when i bought it), the nerf bars, hubs sidecasing, kick, gear peg, and a few other bits and pieces have been sprayed “Tahiti Blue”.. which i think looks amazing, the color scheme of the quad was inspired by another i seen on blasterforums.com,

blaster 200cc rear swinging arm

The coming summer will be one of the best, with all the quads and bikes im sure we’ll have a few days away and visit some of the other great places to ride…

Blaster - Re-Wire

Blaster - Top Right Blaster - Front Blaster - Front Left Blaster - Left Blaster - Right Blaster - Happy Days Blaster - Check it out... Blaster - Cheesin.... Blaster - Happy as can be... Blaster - Des try out Blaster - Ass Blaster - Ass Blaster - Ass Blaster - Chain Sprocket Blaster - Duncan Graphics Blaster - Overview Blaster - Top View Blaster - Right Blaster - Right Blaster - Front Right Blaster - Bash Bar Blaster - Hood Blaster - Side on Blaster - Front End ready Blaster - Front End Built Blaster - Front Looking Good Blaster - Getting there Blaster - ohhh Blaster - Front left Blaster - Needs the back Blaster - Exhuast ready Blaster - Front pipe on Blaster - tank and front pipe Blaster - exhaust on Blaster - Time to get stuck in Blaster - Getting it out the shed Blaster - Front right Blaster - looking Good Blaster - front Blaster - Front Right Blaster - Front Left Blaster - Front Bash Bar Blaster - Helicoil Barrell Blaster - Chain sprocket cover Blaster - Messy Wiring Blaster - Loads of Wires Blaster - FMF Gold Series full Exhuast Blaster - Re-Wire Blaster - Excess Wires Blaster - not much left to do Blaster - checking the bolts are tight Blaster - Nerf bars and Pipe Blaster - right Side Blaster - FrontEnd Blaster - Bash Bar looks Excellent Blaster - Front Hubs Blaster - Engine Mount blaster 200cc - Engine #PS only the electrics to do the chains on and working everything tight blaster 200cc Engine blaster 200cc rear swinging arm renthal bars blaster 200cc Engine front blaster 200cc Engine front 2 blaster 200cc front arms blaster 200cc Engine gear peg on blaster 200cc Hub Carrier blaster 200cc Rear Spacers blaster 200cc Front Arms on blaster 200cc Front arms & hubs blaster 200cc Front Arms and hubs 2 blaster 200cc font hubs added blaster 200cc rear swinging arm skid plate blaster 200cc Rear Shocker blaster 200cc front blaster 200cc Side blaster 200cc Side blaster 200cc Steering stem blaster 200cc front view blaster 200cc rear arm on blaster 200cc rear sprocket blaster 200cc Engine blaster 200cc Rear Shocker blaster 200cc rear Shocker & hubs blaster 200cc Engine & rear shocker blaster 200cc Engine Loaded blaster 200cc Start of the Rebuild blaster 200cc Plastics - Sticker Kit blaster 200cc Plastics - New Stickers blaster 200cc Nerf Bars blaster 200cc Nerf bars and Rear arm blaster 200cc All painted blaster 200cc ready to build blaster 200cc new nerf bars blaster 200cc Rear Shocker blaster 200cc Rear hubs blaster 200cc rear hub & Sprocket carrier blaster 200cc Rear shocker blaster 200cc Rear Swinging Arm blaster 200cc Rear Swinging Arm - Painted blaster 200cc nearly done blaster 200cc Rear Swinging Arm - Painted blaster 200cc Rear Swinging Arm - Painted blaster 200cc Rear Swinging Arm - Painted blaster 200cc Rear Swinging Arm - Gloss Black blaster 200cc Front hood blaster 200cc Front hood - EBC Brakes blaster 200cc Duncan Graphics blaster 200cc - front fenders IMG_0377 blaster 200cc - Scottish Race #89 blaster 200cc - front hood blaster 200cc Frame & Nerf bars blaster 200cc Rear Swinging Arm - before 1 blaster 200cc Rear Swinging Arm - before 2 blaster 200cc Rear Plastics 1 blaster 200cc Rear Plastics 2 blaster 200cc Front hood & Seat Yamaha Blaster Duncan Race Graphcis blaster 200cc Duncan Race Seat Cover blaster 200cc Duncan Race Seat Cover blaster 200cc Duncan Sticker Kit blaster 200cc Duncan Sticker Kit blaster 200cc Front hood - EBC stickers blaster 200cc Frame Painted blaster 200cc Front hood primed IMG_0290 IMG_0289 IMG_0288 blaster 200cc -Front hood Primed and ready blaster 200cc - Color testing - Black or White? blaster 200cc - Front A Arms & Hubs Yamaha Blaster Front Arms blaster 200cc - Front A Arms & Hubs Yamaha Blaster Front Arms blaster 200cc - Engine Yamaha Blaster Engine blaster 200cc - Engine Yamaha Blaster Engine blaster 200cc - Engine Yamaha Blaster Engine blaster 200cc - Engine Yamaha Blaster Engine blaster 200cc - Engine Yamaha Blaster Engine blaster 200cc - Flywheel Cover & Grill Yamaha Blaster Engine blaster 200cc - Engine blaster 200cc - Kickstart added blaster 200cc - Kick & Rear Grab Bar blaster 200cc - Front Arms and Hubs Done blaster 200cc - Sidecasing, bits & Bobs blaster 200cc - Accessories painted blaster 200cc - Front A Arms & Hub painted blaster 200cc - flywheel cover blaster 200cc - Spray booth in the Kitchen blaster 200cc - Front hubs done blaster 200cc - new Front bash bar blaster 200cc - new Front bash bar blaster 200cc - Heat painted Head blaster 200cc - old style colors blaster 200cc - old stlye colors blaster 200cc - heat resistant blaster 200cc - Side casings - Old Colors blaster 200cc - Clutch Cover done blaster 200cc - Clutch Cover polished blaster 200cc - Barrell blaster 200cc - Barrell ready for coating blaster 200cc - Clutch Cover polishing blaster 200cc - Clutch Cover polishing blaster 200cc - Piston blaster 200cc - Clutch blaster 200cc - Big End Bearings blaster 200cc - piston blaster 200cc - barell added blaster 200cc - Barrell before blaster 200cc - Head Before blaster 200cc - Duncan Race Graphics blaster 200cc - Duncan Race Graphics blaster 200cc - Duncan Race Graphics Sideon blaster 200cc - Duncan Race Graphics Seat Cover

Check out the rest of the pictures on my flickr…
http://www.flickr.com/photos/mrthrust/

Feel free to leave your comments..

Safe riding

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Comments (1)

Martys 2003 Blaster Rebuild - Winter 2009/2010 - Yamaha Blaster Forum

March 20th, 2010 at 4:57 pm    


[...] it last Summer 09) AFTER All the pictures are on the Greenock Donnies website.. Yamaha Blaster 200cc Rebuild This is big Des's Lt250 recent rebuild also… the work thats been done on this quad should last [...]

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